Compliance with welding quality standards and the provision of competent welding / materials engineering personnel is a pre-requisite for modern engineering projects. Cambrian Fusion are able to support all, or any of the following stages of a project:
Training (if required) and performance qualification of welders and welding operators
Review of sub-contractors welding and performance qualifications
Welding engineering support and troubleshooting at fabrication / construction site
Auditing fabrication / construction site and sub-contractor welding activities
Development and qualification of welding procedures
Development of welding specifications
Materials and welding consumables selection and procurement
Guidance on weld joint design and requirements for NDT
Scope weld procedure qualification requirements and testing program
Legislative and welding / fabrication quality standards and specification requirements
Welding and technology capability review and gap analysis
Cambrian Fusion Technology Ltd, established in 2010, provides a professional welding and materials engineering service to companies operating in high performance industries.
With over 25 years in the industry, we are Chartered Welding Engineers experienced in project managing welding and materials applications on a variety of fabrication / construction and manufacturing projects in diverse industrial sectors including; oil & gas, petrochemical, new nuclear build, nuclear waste encapsulation, cryogenic air separation, strategic defence, aerospace and scientific industries.
Cavendish Nuclear Ltd
Cavendish Nuclear Ltd
As part of the MEH JV Alliance for NNB GenCo Ltd, the erection and installation of circa 265Km of pipe spools for the Balance of Nuclear Island (BNI) mechanical erection contract for the £20Bn Hinkley Point C (HPC) new nuclear build project. Installation and field welding in accordance with the requirements of:
• RCC-M – Design & Construction Rules for Mechanical Components for PWR Nuclear Islands.
• BS EN 1090-2 – Execution of Steel Structures and Aluminium Structures, satisfying the Construction Products Directive.
Managed under a Quality Management System according to BS EN ISO 3834-2 Quality Requirements for Fusion Welding of Metallic Materials.
Babcock Energy & Marine
BP QUAD 204 Redevelopment Project - West of Shetland, UK Continental Shelf
Fabrication of 73 subsea structures for the BP Quad 204 Redevelopment. These included 44 process fluid handling structures (including manifolds, flowline and riser terminations, and subsea isolation valve structures), and 30 control distribution structures (including multiple assemblies and umbilical terminations), amounting to a total of 2,300 tonnes of fabrication.
Total – Ellon Grant Field Life Extension - Alwyn South Area, North Sea
Fabrication of two 160 tonne subsea manifold and ICM containment structures for the controls upgrade and life extension of Total’s North Sea Ellon Grant asset.
Wood Group Integrity Management
BP Andrew Area Development - Central North Sea
Provision of fabrication, welding and materials engineering support to the BP Andrew Area Development Project for a new 700 tonne prefabricated Separation Module, new Hydraulic Power Unit (HPU), structural modifications, new topsides process pipework to allow integration of new and old systems, new riser caisson and umbilical at Andrew Platform.
Support at sub-contractor fabrication/construction facilities in Aberdeen.
PetroSA - Project Ikhwezi, Port Elizabeth and Mossel Bay, Republic of South Africa
37km x 12” API 5L X65 main flow line including 4Km high temperature section clad with 825 alloy, and 3” MEG line. Qualifications to DNV-OS-F101. Client Welding & Materials Engineer for PetroSA during weld procedure qualification, welder/welding operator performance qualifications by All-Seas (pipe-lay contractor), and subsea installation of first 4Km of high temperature main flow line/MEG line.
Bilfinger Industrial Services UK Ltd
Mechanical/Fabrication Term Maintenance Contractor (TMC) for:
Air Products & Chemicals Inc.
Sasol Qatar Limited
Manufacture of two 60m long x 6m diameter air separation units (ASU), from 5000 series aluminium, generating 7000 metric tonnes / day of liquid oxygen for Oryx GTL– Ras Laffan Phase 1 Gas Plant.
NASA - Langley National Transonic Facility, Hampton, VA
Manufacture of air separation unit (ASU), from 5000 series aluminium, generating 430 metric tonnes / day of liquid nitrogen and high purity liquid argon.
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Tel: +44 (0) 7805 552 112
Email: enquiries@cambrianfusion.com
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Aaron Williams MSc CEng MweldI CEWE CIWE
Director / Chartered Welding Engineer
Legislative and welding / fabrication quality standards and specification requirements
Welding and technology capability review and gap analysis
Development of welding specifications
Materials and welding consumables selection and procurement
Guidance on weld joint design and requirements for NDT
Scope weld procedure qualification requirements and testing program
Development and qualification of welding procedures
Welding engineering support and troubleshooting at fabrication / construction site
Auditing fabrication / construction site and sub-contractor welding activities
Welding engineering support and troubleshooting at fabrication / construction site
Cavendish Nuclear Ltd
Cavendish Nuclear Ltd
As part of the MEH JV Alliance for NNB GenCo Ltd, the erection and installation of circa 265Km of pipe spools for the Balance of Nuclear Island (BNI) mechanical erection contract for the £20Bn Hinkley Point C (HPC) new nuclear build project. Installation and field welding in accordance with the requirements of:
RCC-M – Design & Construction Rules for Mechanical Components for PWR Nuclear Islands.
BS EN 1090-2 – Execution of Steel Structures and Aluminium Structures, satisfying the Construction Products Directive.
Managed under a Quality Management System according to BS EN ISO 3834-2 Quality Requirements for Fusion Welding of Metallic Materials.
Babcock Energy & Marine
BP QUAD 204 Redevelopment Project - West of Shetland, UK Continental Shelf
Fabrication of 73 subsea structures for the BP Quad 204 Redevelopment. These included 44 process fluid handling structures (including manifolds, flowline and riser terminations, and subsea isolation valve structures), and 30 control distribution structures (including multiple assemblies and umbilical terminations), amounting to a total of 2,300 tonnes of fabrication.
Total – Ellon Grant Field Life Extension - Alwyn South Area, North Sea
Fabrication of two 160 tonne subsea manifold and ICM containment structures for the controls upgrade and life extension of Total’s North Sea Ellon Grant asset.
Wood Group Integrity Management
BP Andrew Area Development - Central North Sea
Provision of fabrication, welding and materials engineering support to the BP Andrew Area Development Project for a new 700 tonne prefabricated Separation Module, new Hydraulic Power Unit (HPU), structural modifications, new topsides process pipework to allow integration of new and old systems, new riser caisson and umbilical at Andrew Platform.
Support at sub-contractor fabrication/construction facilities in Aberdeen.
PetroSA - Project Ikhwezi, Port Elizabeth and Mossel Bay, Republic of South Africa
37km x 12” API 5L X65 main flow line including 4Km high temperature section clad with 825 alloy, and 3” MEG line. Qualifications to DNV-OS-F101. Client Welding & Materials Engineer for PetroSA during weld procedure qualification, welder/welding operator performance qualifications by All-Seas (pipe-lay contractor), and subsea installation of first 4Km of high temperature main flow line/MEG line.
Bilfinger Industrial Services UK Ltd
Mechanical/Fabrication Term Maintenance Contractor (TMC) for:
Air Products & Chemicals Inc.
Sasol Qatar Limited
Manufacture of two 60m long x 6m diameter air separation units (ASU), from 5000 series aluminium, generating 7000 metric tonnes / day of liquid oxygen for Oryx GTL– Ras Laffan Phase 1 Gas Plant.
NASA - Langley National Transonic Facility, Hampton, VA
Manufacture of air separation unit (ASU), from 5000 series aluminium, generating 430 metric tonnes / day of liquid nitrogen and high purity liquid argon.
Aaron Williams MSc CEng MweldI CEWE CIWE
Director / Chartered Welding Engineer